| Machine | Make | Model | Capacity | M/C at Hamrapur | M/C at Vasai | M/C at Rajkot | M/C at Solapur | M/C at Nashik | Total Machines |
|---|---|---|---|---|---|---|---|---|---|
| CNC Lathe | Doosan | LYNX220LC/ LYNX220C-NT/ LYNX220CT/ 2100B | 8''(200 mm)Dia | 29 | 35 | 11 | 2 | 77 | |
| CNC Lathe | Tsugami | M08J | 8''(200 mm)Dia | 12 | 7 | 19 | |||
| CNC Lathe | Ace/ Haas | Jobber/SL10/ST10 | 6''(150 mm) Dia | 2 | 1 | 3 | |||
| Polygon Turning | Trishul | Polygon | 8''(200 mm) Dia | 2 | 4 | 6 | |||
| CNC Lathe | JYOTI/Mac Power | DX 200 / 2007A/ 250 | L=400/ 700 / 1000 mm | 9 | 9 | ||||
| CNC Lathe | JYOTI | DX 350 | L= 1500 mm | 1 | 1 | ||||
| CNC Lathe | Doosan | GT2600 | 12''(300 mm) x 750mm L | 2 | 2 | ||||
| CNC Lathe | Doosan | PUMA 280 | 12''(300 mm) x 750mm L | 1 | 1 | 2 | |||
| CNC Lathe | Doosan | DNT2600 | 8''(200 mm) | 4 | 4 | ||||
| CNC Lathe | Doosan | GT2600XLB | 12''(300 mm) x 1500mm L | 2 | 2 | ||||
| CNC Lathe | ACE | ACE500 | 18''(460 mm) x L = 490mm | 1 | 1 | ||||
| CNC Lathe | ACE | ACE800 | 18''(460 mm) x L = 800mm | 2 | 2 | ||||
| CNC Lathe | Doosan | Puma 400 | 21''(530 mm) x L= 1000mm | 1 | 1 | 2 | |||
| Sliding Head CNC | TSUGAMI | B0205-III | 20 mm | 2 | 2 | ||||
| CNC Grinding | 800 mm length | 3 | 3 | ||||||
| Total CNC Turning | 51 | 4 | 42 | 23 | 15 | 135 | |||
| M/C | Make | Model | Table XYZ | M/C at Hamrapur | M/C at Vasai | M/C at Rajkot | M/C at Solapur | M/C at Nashik | Total Machines |
|---|---|---|---|---|---|---|---|---|---|
| VMC | HAAS | SMM | 406X305X254 | 2 | 2 | ||||
| VMC | HAAS | VF1 | 508X406X508 | 2 | 1 | 3 | |||
| VMC | HAAS | VF2 | 762X406X508 | 15 | 7 | 11 | 1 | 34 | |
| VMC | HAAS | VF2(5 AXIS) | 762X406X508 | 2 | 2 | ||||
| VMC | HAAS | VF3 | 1270X508X635 | 1 | 2 | ||||
| VMC | HAAS | VF4-i | 1270X508X635 | 3 | 1 | 4 | |||
| VMC | Doosan | DNM 4000 | 520X400X480 | 1 | 1 | ||||
| VMC | Doosan | DNM 4500 | 800X450X510 | 1 | 1 | ||||
| VMC | Jyoti | DNM 4500 | 5 | 5 | |||||
| VMC | MAZAK | VC-EZ410 IP | 2 | 2 | |||||
| Total VMC Machines | 24 | 11 | 14 | 6 | 55 | ||||
| Machine | M/C at Hamrapur | M/C at Vasai | M/C at Rajkot | M/C at Solapur | M/C at Nashik | Total Machines |
|---|---|---|---|---|---|---|
| TOTAL CNC TURNING | 51 | 4 | 42 | 23 | 15 | 135 |
| TOTAL VMC | 24 | 11 | 14 | 6 | 55 | |
| TOTAL MACHINES | 75 | 4 | 53 | 37 | 21 | 190 |
| PRODUCT GROUP | INSTALLED CAPACITY | SPARE CAPACITY |
|---|---|---|
| Precision Turned Fastener | 12 Million Pcs /Month | 4 Million Pcs /Month |
| CNC-VMC Machined Components | 1.2 Million Pcs /Month | 400,000 Pcs /Month |
| Shaft | 16,000 Pcs /Month | 6,000 Pcs /Month |
| Shaft | 16,000 Pcs /Month | 6,000 Pcs /Month |
| Investment Castings | 100 MT /Month | 50 MT /Month |
| Size Range | Min | Max |
| Outside Diameter(mm) | 20 | 140 |
| Lenth(mm) | 150 | 1500 |
| Tolorence | On Diameter | On Run Out |
| Turning | 25 Microns | |
| Grinding | 8 Microns | 5 Microns |
| Product Group | Installed Cpacity | Spare Capacity |
| Hollow Shafts | 7000 pcs/month | 2000 pcs/month |
| Shafts Upto 500 mm | 3500 pcs/month | 1000 pcs/month |
| Shafts between 500 to 750 mm | 2500 pcs/month | 2000 pcs/month |
| Shafts 750 to 1000 mm | 2000 pcs/month | 500 pcs/month |
| Shafts 1000 to 1500 mm | 1000 pcs/month | 500 pcs/month |
| Other Machines | Total |
|---|---|
| Single Spindle Automate(Inhouse) | 155 |
| CNC Circular Saw | 1 |
| CNC Bandsaw | 12 |
| Thread Rolling Machines | 2 |
| Centre Lathes | 15 |
| Centerless Grinding Machines | 19 |
| Milling Machines | 4 |
| Drilling Machines | 41 |
| Horizontal Tapping(Thada) | 4 |
| Bar Feeders for CNC-Dia 60 mm | 6 |
| Other Supporting Equipment's | Total |
|---|---|
| Robotic Seat Machines(Hard Machines) | 1 |
| Dynamic Balancing Machines | 1 |
| Pressure Testing Machines | 2 |
| Vibro Polishing Machines | 3 |
| Glass Bead Blasting Machine | 2 |
| Ultrasonic Washing Claening Machines | 5 |
| Laser Marking Machines | 4 |
| Borescope | 2 |
| Carbon Steel | ASTM A105,C45,C50,C40,ASTM A350 Gr.LF2 CL.1,1.0503,AISI 1045,16 MnCr5,1.0570,1.0718+C,S355JR,S235JR,ASTM A516 GR.70,EN1A,EN8D,1.0038,ST52-3 |
| Alloy Steel | 1.7225, 1.6511, 1.1191, 1.0511, 1.0513 (AISI 4140, AISI 4340, AISI 8620, EN19, EN24, 42CrMo4) |
| Stainless Steel Grades | 1.4301, 1.4305, 1.4404, 1.4571, 1.4021, 1.4057, 1.4122, 1.4313, 1.4542,1.541,XM-19 (AISI 303, 304, 316, 316L, 316Ti, 410, 416, 431, 17-4Ph ) |
| Duplex, Super Duplex, Monel, Inconel. | 1.4460, 1.4462, 1.4501 |
| Exotic Material | Monel,Inconel and Hastelloy(CW12MW) C-276,1.4529,904L,1,490,C-22 |
| Non-Ferrous Grades | Bronze,Brass,Aluminium 2.0936,CW118C,RG1,C63000,C36000,CuZn39Pb3 |