Machine | Make | Model | Capacity | M/C at Hamrapur | M/C at Vasai | M/C at Rajkot | M/C at Solapur | M/C at Nashik | Total Machines |
---|---|---|---|---|---|---|---|---|---|
CNC Lathe | Doosan | LYNX220LC/ LYNX220C-NT/ LYNX220CT/ 2100B | 8''(200 mm)Dia | 17 | 12 | 35 | 11 | 2 | 77 |
CNC Lathe | Tsugami | M08J | 8''(200 mm)Dia | 1 | 6 | 7 | |||
CNC Lathe | Ace/ Haas | Jobber/SL10/ST10 | 6''(150 mm) Dia | 1 | 2 | 3 | |||
Polygon Turning | Trishul | Polygon | 8''(200 mm) Dia | 4 | 4 | ||||
CNC Lathe | JYOTI/Mac Power | DX 200 / 2007A/ 250 | L=400/ 700 / 1000 mm | 9 | 9 | ||||
CNC Lathe | JYOTI | DX 350 | L= 1500 mm | 1 | 1 | ||||
CNC Lathe | Doosan | GT2600 | 12''(300 mm) x 750mm L | 2 | 2 | ||||
CNC Lathe | Doosan | PUMA 280 | 12''(300 mm) x 750mm L | 1 | 1 | 2 | |||
CNC Lathe | Doosan | DNT2600 | 8''(200 mm) | 4 | 4 | ||||
CNC Lathe | Doosan | GT2600XLB | 12''(300 mm) x 1500mm L | 2 | 2 | ||||
CNC Lathe | ACE | ACE500 | 18''(460 mm) x L = 490mm | 1 | 1 | ||||
CNC Lathe | ACE | ACE800 | 12''(460 mm) x L = 800mm | 2 | 2 | ||||
CNC Lathe | Doosan | Puma 400 | 21''(530 mm) x L= 1000mm | 1 | 1 | 2 | |||
Sliding Head CNC | TSUGAMI | B0205-III | 20 mm | 2 | 2 | ||||
CNC Grinding | 800 mm length | 3 | 3 | ||||||
Total CNC Turning | 27 | 16 | 42 | 21 | 15 | 121 |
M/C | Make | Model | Table XYZ | M/C at Hamrapur | M/C at Vasai | M/C at Rajkot | M/C at Solapur | M/C at Nashik | Total Machines |
---|---|---|---|---|---|---|---|---|---|
VMC | HAAS | SMM | 406X305X254 | 2 | 2 | ||||
VMC | HAAS | VF1 | 508X406X508 | 2 | 1 | ||||
VMC | HAAS | VF2 | 762X406X508 | 13 | 3 | 7 | 10 | 1 | 34 |
VMC | HAAS | VF2(5 AXIS) | 762X406X508 | 2 | 2 | ||||
VMC | HAAS | VF3 | 1270X508X635 | 1 | 1 | 2 | |||
VMC | HAAS | VF4-i | 1270X508X635 | 3 | 1 | 4 | |||
VMC | Doosan | DNM 4000 | 520X400X480 | 1 | 1 | ||||
VMC | Doosan | DNM 4500 | 800X450X510 | 1 | 1 | ||||
VMC | Jyoti | DNM 4500 | 5 | 5 | |||||
VMC | MAZAK | VC-EZ410 IP | 2 | 2 | |||||
Total VMC Machines | 24 | 6 | 11 | 10 | 7 | 56 |
Machine | M/C at Hamrapur | M/C at Vasai | M/C at Rajkot | M/C at Solapur | M/C at Nashik | Total Machines |
---|---|---|---|---|---|---|
TOTAL CNC TURNING | 27 | 16 | 42 | 21 | 15 | 121 |
TOTAL VMC | 22 | 6 | 11 | 10 | 7 | 56 |
TOTAL MACHINES | 49 | 22 | 53 | 31 | 22 | 177 |
PRODUCT GROUP | INSTALLED CAPACITY | SPARE CAPACITY |
---|---|---|
Precision Turned Fastener | 12 Million Pcs /Month | 4 Million Pcs /Month |
CNC-VMC Machined Components | 1.2 Million Pcs /Month | 400,000 Pcs /Month |
Shaft | 16,000 Pcs /Month | 6,000 Pcs /Month |
Shaft | 16,000 Pcs /Month | 6,000 Pcs /Month |
Investment Castings | 100 MT /Month | 50 MT /Month |
Size Range | Min | Max |
Outside Diameter(mm) | 20 | 140 |
Lenth(mm) | 150 | 1500 |
Tolorence | On Diameter | On Run Out |
Turning | 25 Microns | |
Grinding | 8 Microns | 5 Microns |
Product Group | Installed Cpacity | Spare Capacity |
Hollow Shafts | 7000 pcs/month | 2000 pcs/month |
Shafts Upto 500 mm | 3500 pcs/month | 1000 pcs/month |
Shafts between 500 to 750 mm | 2500 pcs/month | 2000 pcs/month |
Shafts 750 to 1000 mm | 2000 pcs/month | 500 pcs/month |
Shafts 1000 to 1500 mm | 1000 pcs/month | 500 pcs/month |
Other Machines | Total |
---|---|
Single Spindle Automate(Inhouse) | 155 |
CNC Circular Saw | 1 |
CNC Bandsaw | 8 |
Thread Rolling Machines | 2 |
Centre Lathes | 9 |
Centerless Grinding Machines | 12 |
Milling Machines | 4 |
Drilling Machines | 40 |
Horizontal Tapping(Thada) | 4 |
Bar Feeders for CNC-Dia 60 mm | 6 |
Other Supporting Equipment's | Total |
---|---|
Robotic Seat Machines(Hard Machines) | 1 |
Dynamic Balancing Machines | 1 |
Pressure Testing Machines | 2 |
Vibro Polishing Machines | 3 |
Glass Bead Blasting Machine | 2 |
Ultrasonic Washing Claening Machines | 4 |
Laser Marking Machines | 3 |
Borescope | 2 |
Carbon Steel | ASTM A105,C45,C50. |
Alloy Steel | 1.7225, 1.6511, 1.1191, 1.0511, 1.0513 (AISI 4140, AISI 4340, AISI 8620, EN19, EN24, 42CrMo4) |
Stainless Steel Grades | 1.4301, 1.4305, 1.4404, 1.4571, 1.4021, 1.4057, 1.4122, 1.4313, 1.4542 (AISI 303, 304, 316, 316L, 316Ti, 420, 431, 17-4Ph ) |
Duplex, Super Duplex, Monel, Inconel. | 1.4460, 1.4462, 1.4501, 1.4529 (AISI 329, 926) |
Non-Ferrous Grades | Bronze,Brass,Aluminium |